Sienna Hewitt
Custom Flat Bill Hats
If you’re currently looking for a promotional headwear to share your message, know that Consolidated Ink offers many different Styles.
The reason why Custom Flat Bill Hats are now so popular is that this style is one that has a Flat visor aka Bill aka Brim making it different than the Curved Bill Hat. Now that Flat Brim Hats are trending, know this style is one that’s popular amongst all ages.
Trusted by 1150+ Brands Globally
Choose from the Most Popular Flat Bill Hats Styles
Popular Styles
Curved Bill Hats are often preferred by people who want or need the sun to be out of their eyes. This is why so many sports players wear curved Bill Hats, as this style allows them the most coverage so they can properly participate when playing their chosen sport. But recently, more sports players are seen wearing Flat Bills as this option allows them to keep their Hat Flat or curve it to their liking.
New Era Cap
- New Era® – NE400
- Fabric: 100% cotton
- Structure: Structured
- Closure: 7-position adjustable snap
- 13 color options
Camo Flat-Bill Snapback Cap
- New Era® – NE407
- Fabric: 100% polyester
- Structure: Structured
- Closure: 7-position adjustable snap
- 5 available colors
Flatbill Snapback Cap
- New Era® – NE402
- Fabric: 100% polyester
- Structure: Structured
- Closure: 7-position adjustable snap
- 4 color options
Premium Snapback Cap
- YP CLASSICS® – 6089M
- Classic snapback cap
Hard buckram. - Structured
- Matching plastic snapback closure
- 15 available colors
Wool Flatbill Snpaback
- Richardson – 510
- FABRIC Acrylic-Wool Blend
- MATERIAL 80% Acrylic, 20% Wool
- Size: Adjustable Snapback
- 27 colors
Snapback Trucker Cap
- New Era® – NE403
- Fabric: 100% cotton twill front panels
- Structure: Structured
- Closure: 7-position adjustable snap
- 5 colors
Looking for something unique? Our team can source any style or brand to match your exact vision.
Custom Flat Bill Hats We Created
Popular Styles
Consolidated Ink offers a wide range of high-quality flat bill hats. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Premium Hat Brands We Source
We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.
Richardson
Known for its legendary Richardson 112 trucker, it’s perfect.
New Era
The choice of pro sports teams and street-Wear brands worldwide.
Flexfit
A top pick for branded merchandise, athletic teams, and lifestyle labels
Yupoong
Yupoong and YP Classics combine retail-level craftsmanship.
Decky
Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.
Otto Caps
A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.
Fahrenheit
Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.
AS Colour
Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.
Outdoor Cap
A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.
Legacy
Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.
Imperial
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
47 Brand
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& mockup.
Approve Sample
Confirm your
final design.
Delivery
We Produce and ship your order.
Frequently Asked Questions
Everything you need to know about the product and billing.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Built on Trust, Quality, and Speed
Why Choose Consolidated ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
Where do I begin? Met with Patrick and he flawlessly executed my ideas. We could not be any happier with the product, service or price. 5 stars!
Where do I begin? Met with Patrick and he flawlessly executed my ideas. We could not be any happier with the product, service or price. 5 stars!
Where do I begin? Met with Patrick and he flawlessly executed my ideas. We could not be any happier with the product, service or price. 5 stars!
Where do I begin? Met with Patrick and he flawlessly executed my ideas. We could not be any happier with the product, service or price. 5 stars!
Where do I begin? Met with Patrick and he flawlessly executed my ideas. We could not be any happier with the product, service or price. 5 stars!
Where do I begin? Met with Patrick and he flawlessly executed my ideas. We could not be any happier with the product, service or price. 5 stars!